E08
A.O. Smith Heat Exchanger Overheat / Outlet Over-Temperature

A.O. Smith tankless or high-efficiency heater shows E08 and stops heating

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Scale buildup in heat exchanger, Restricted water flow (clogged inlet filter or mixing valve), Failed circulation pump (if equipped), Faulty outlet temperature sensor

How to Fix / Troubleshooting

Safety: Turn off power and gas. Allow the unit to cool completely before servicing.

  • 1. Check water flow: Open multiple hot water taps and observe flow. If flow is weak, clean the cold water inlet filter screen and any external filters or strainers.
  • 2. Inspect recirculation pump: On models with a built-in or external recirc pump, verify the pump is running when there is a call for hot water. Listen for operation and feel for vibration. Replace or service the pump if it is seized or silent.
  • 3. Descale heat exchanger: Connect a pump and hoses to the service valves and circulate a descaling solution (such as white vinegar or manufacturer-approved cleaner) through the heat exchanger for the recommended time. Flush thoroughly with clean water afterward.
  • 4. Verify temperature settings: Ensure the setpoint is not excessively high. Lowering the set temperature can reduce overheat conditions.
  • 5. Sensor check: If overheating persists, test or replace the outlet temperature sensor and high-limit sensor.

If E08 recurs after descaling and restoring proper flow, contact a technician to evaluate the control board and safety circuits.

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Repair Difficulty

Hard 4/5

Required Part

Heat Exchanger
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