E04
Bradford White Exhaust Temperature or Limit Fault

Bradford White power vent or high-efficiency gas water heater displays E04 and will not run.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Tripped flue gas spill switch or rollout switch, Blocked exhaust vent, Failed high-limit temperature sensor, Overfiring due to incorrect gas pressure

How to Fix / Troubleshooting

Safety: A tripped rollout or spill switch indicates a potentially dangerous flue gas condition. Turn off gas and power and do not operate the heater until the cause is found.

Steps:

  • Check rollout/spill switches: Locate the manual reset rollout or spill switches near the burner or draft hood. If equipped with a reset button, press firmly to reset. If they immediately trip again, stop and call a professional.
  • Inspect exhaust vent: Verify the exhaust vent is not blocked or restricted. Check for crushed sections, disconnections, or obstructions at the termination.
  • Examine combustion chamber: Look for signs of flame rollout (soot, discoloration, melted wiring). If present, do not relight. Professional service is required.
  • Check high-limit sensor: Some models use a flue or tank temperature limit sensor. If the sensor is open and will not reset, it may need replacement.

Important: Because this fault can indicate serious combustion or venting problems, most homeowners should not attempt further diagnosis beyond visual checks. Contact a licensed technician to verify gas pressure, combustion, and venting.

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Repair Difficulty

Professional Required 5/5

Required Part

Flue Gas Spill Switch / Rollout Switch
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