Buderus Kettling / Boiling in Heat Exchanger

Water heater makes loud banging or knocking noises during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Heavy scale buildup in heat exchanger, Insufficient water flow, Air trapped in system, Incorrect pump speed setting

How to Fix / Troubleshooting

Safety: Turn off power and gas. Allow the unit to cool before touching piping.

  • Bleed air: Open air vents or bleed valves on the heater and system to remove trapped air.
  • Check pump and valves: Ensure the circulation pump is running and that all isolation valves are fully open.
  • Descale heat exchanger: Connect a flushing pump and circulate an approved descaling solution through the heat exchanger until noise is reduced.
  • Adjust pump speed: If the pump has adjustable speeds, set it according to Buderus recommendations to ensure adequate flow.
  • Test operation: Restore power and gas, then run the heater and listen for reduction in noise.
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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger / Circulation Pump
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