Chaffoteaux Internal Water Leak

Water heater is leaking water from the bottom of the casing.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Corroded primary heat exchanger, Leaking plate heat exchanger gaskets, Loose pipe unions, Cracked plastic hydraulic block

How to Fix / Troubleshooting

Safety: Turn off power and close the cold water isolation valve immediately to prevent further damage.

  • Remove front cover: Place a tray under the unit and carefully remove the casing to locate the leak source.
  • Check unions and fittings: Tighten any loose compression or union nuts on inlet/outlet pipes.
  • Inspect heat exchangers: Look for signs of corrosion or pinhole leaks on the primary and plate heat exchangers. Green or white deposits often indicate slow leaks.
  • Check plastic components: Examine the hydraulic block and flow sensor housing for cracks.
  • Replace faulty parts: Replace the leaking component (heat exchanger, gasket, or hydraulic block). This often requires draining the unit and should be done by a professional.
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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger or Hydraulic Block
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