CTC Tank or Heat Exchanger Leak

CTC water heater leaks from the bottom of the unit

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Corroded steel tank, Failed weld on heat exchanger (tankless), Leaking drain valve, Internal piping leak

How to Fix / Troubleshooting

Safety first: Turn off power and gas, and close the cold water supply. Do not continue to operate a leaking heater.

Steps to check:

  • Dry the area and identify the exact source of the leak using a flashlight.
  • If water is seeping from the drain valve, try tightening the cap or replacing the valve.
  • If water is coming from the tank seam or internal heat exchanger, the storage tank or heat exchanger is compromised and the unit typically must be replaced.
  • Check all accessible unions and fittings; tighten or re-seal with appropriate thread sealant if they are the source.

Note: A rusted-through tank is not repairable; plan for replacement of the CTC water heater.

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Repair Difficulty

Hard 4/5

Required Part

Drain Valve
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