Giant Thermostat Stuck Closed / Overheating

Water too hot, scalding at taps on Giant water heater without obvious error code

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed thermostat stuck in ON position, Misadjusted temperature dial, Faulty mixing valve, Scale buildup causing sensor lag

How to Fix / Troubleshooting

Safety first: Turn off power or gas. Open a hot water tap and verify temperature with a thermometer. Risk of severe scalding above 49°C (120°F).

  • Lower setpoint: Reduce the thermostat or digital control setting to a safe level and monitor.
  • Check mixing valve: If a thermostatic mixing valve is installed on the outlet, verify it is set correctly and not stuck.
  • Inspect thermostat: On electric models, check that the thermostat is firmly against the tank and not damaged. Replace the Giant thermostat if it does not cycle off properly.
  • Flush scale: Perform a tank flush to remove scale that can cause delayed temperature sensing.
  • Professional service: If overheating continues, have a technician inspect the gas control valve or electronic control for proper operation.
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Repair Difficulty

Hard 4/5

Required Part

Giant Thermostat
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