Junkers Pilot Flame Instability / Thermocouple Failure

Pilot light will not stay lit on older Junkers pilot-type water heaters.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dirty pilot injector, Weak gas supply to pilot, Faulty thermocouple, Faulty pilot safety valve

How to Fix / Troubleshooting

Safety: Follow the lighting instructions on the appliance. If you smell gas, stop and ventilate.

  • Clean pilot orifice: With gas off, remove the pilot tube and gently clean the injector with compressed air; do not enlarge the hole.
  • Check thermocouple position: Ensure the thermocouple tip is fully engulfed by the pilot flame.
  • Replace thermocouple: If the pilot lights but goes out after releasing the button, the thermocouple is often defective and should be replaced with a compatible Junkers part.
  • Gas valve check: If a new thermocouple does not solve it, the pilot safety valve must be tested and replaced by a professional.
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Repair Difficulty

Medium 3/5

Required Part

Thermocouple / Pilot Assembly
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