Lochinvar Short Cycling / Flow Modulation Issue

Intermittent hot water; Lochinvar heater cycles on and off rapidly, causing temperature swings at fixtures.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Improper recirculation piping, Oversized heater for load, Faulty flow sensor, Thermostat differential set too narrow

How to Fix / Troubleshooting

Safety: Turn off power before adjusting internal controls. Water may be hot; use caution at fixtures.

Steps:

  • 1. Check flow rate: Ensure fixtures are drawing enough water to meet the heater's minimum flow requirement. Very low flow can cause cycling.
  • 2. Inspect recirculation setup: Verify that the recirc return is piped to the correct connection per Lochinvar diagrams and that check valves are installed to prevent backflow.
  • 3. Test flow sensor: Clean or replace the flow sensor if it is sticking or giving erratic signals.
  • 4. Adjust control settings: On models with adjustable differential or anti-short-cycle settings, widen the temperature differential slightly to reduce rapid cycling (follow the installation manual).
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Repair Difficulty

Medium 3/5

Required Part

Flow Sensor
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