Lochinvar Inadequate Flow / Overheating Under Load

Lochinvar water heater cycles off on high limit during long hot water draws, then restarts after cooling.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Undersized circulation pump, Partially closed isolation valves, Scaled heat exchanger, Incorrect piping causing bypass

How to Fix / Troubleshooting

Safety: High limit trips indicate overheating. Allow the unit to cool and use caution around hot piping.

Steps:

  • 1. Verify flow: Check that all isolation valves on the primary loop are fully open and that the system pump is running at the correct speed.
  • 2. Check for bypass: Ensure there is no unintended bypass around the heater that reduces flow through the heat exchanger.
  • 3. Descale heat exchanger: If scale is suspected, have a professional perform a chemical descaling.
  • 4. Upgrade pump if needed: If flow is below Lochinvar's minimum requirement, install a properly sized circulator pump.
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Repair Difficulty

Hard 4/5

Required Part

System Circulator Pump
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