Lochinvar Tank Corrosion / Internal Tank Leak

Water leaking from the bottom of a Lochinvar tank-type water heater.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed glass lining due to age, Depleted anode rod, Excessive water pressure or thermal expansion, Corrosion at welded seams

How to Fix / Troubleshooting

Safety: Turn off power (or set gas control to OFF) and close the cold water supply valve. Hot water leakage can cause burns and property damage.

Steps:

  • 1. Confirm source of leak: Dry the area and inspect fittings, drain valve, and T&P relief valve first. If water is seeping from the tank shell or insulation, the tank itself is leaking.
  • 2. Check T&P discharge: If water is coming from the temperature & pressure relief valve discharge pipe, test and replace the T&P valve and check system pressure before condemning the tank.
  • 3. If tank is leaking: Internal tank leaks are not repairable. Plan for replacement of the Lochinvar water heater. Shut off water supply and drain the tank using the drain valve and a garden hose.
  • 4. Address causes: When installing a new heater, add or verify a thermal expansion tank and pressure-reducing valve if supply pressure is high, and replace the anode rod periodically to extend tank life.
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Repair Difficulty

Professional Required 5/5

Required Part

Water Heater Tank
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