Marey Pilot Flame / Thermocouple Failure

Pilot will not stay lit on older Marey gas water heater models with standing pilot.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Weak or dirty pilot flame, Faulty thermocouple, Drafts blowing out pilot, Gas control valve not holding pilot

How to Fix / Troubleshooting

Safety first: Turn OFF gas before working on the pilot assembly. Follow all lighting instructions in the manual.

Steps:

  • Clean pilot orifice: Gently clean the pilot burner with compressed air or a soft brush to remove dust and debris.
  • Check flame: Relight the pilot per the manual. The flame should be steady and envelop the thermocouple tip.
  • Replace thermocouple: If the pilot lights but goes out when you release the control knob, the thermocouple may be weak. Replace it with a compatible Marey thermocouple.
  • Check for drafts: Ensure there are no strong drafts or exhaust fans blowing directly on the pilot area.

When to call a technician: If a new thermocouple does not solve the issue, the gas control valve may be defective and should be replaced professionally.

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Repair Difficulty

Medium 3/5

Required Part

Thermocouple and Pilot Assembly
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