Reliance Insulation Degradation or Overheating

Reliance water heater outer jacket feels excessively hot to the touch

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Thermostat set too high, Failed thermostat causing overheating, Missing or compressed insulation under access panels, Prolonged firing due to high demand

How to Fix / Troubleshooting

Safety first: Risk of burns. Turn OFF power or set gas control to PILOT/OFF before removing panels.

Steps to check:

  • 1. Measure water temperature: Use a thermometer at a faucet to confirm actual water temperature. If above 140°F, adjust thermostat down and investigate control issues.
  • 2. Inspect insulation: Remove access panels and verify that insulation is intact and properly covering the tank. Replace missing or damaged insulation.
  • 3. Check for continuous firing: Observe whether the burner or elements run almost constantly. If so, check for hot water leaks in the home or a stuck thermostat.
  • 4. Replace faulty thermostat: If the heater continues to overheat despite lower settings, replace the thermostat or gas control valve.
  • 5. Improve clearance: Ensure the heater has adequate clearance from combustible materials per Reliance installation instructions.

Warning: Persistent overheating can damage the tank and create scalding hazards; address promptly.

Advertisements

Repair Difficulty

Medium 3/5

Required Part

Thermostat / Insulation Kit
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements