Saunier Duval Internal water leak

Water heater leaks water from the bottom of the casing

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Corroded primary heat exchanger, Leaking hydraulic connections, Cracked DHW heat exchanger (on combi models), Faulty safety valve or drain valve

How to Fix / Troubleshooting

Safety first: Turn off power, close the cold water inlet, and if safe, close the gas valve. Place a container under the unit to catch water.

Steps:

  • Identify source: Remove the front cover and carefully inspect all visible joints, the primary heat exchanger, and any plate heat exchanger for signs of leakage.
  • Tighten joints: Gently tighten any accessible compression fittings or unions that are seeping.
  • Replace seals: If a specific joint is leaking, replace the O-ring or gasket with a genuine Saunier Duval part.
  • Heat exchanger leak: If water is coming from the body of the primary heat exchanger, it will need replacement by a technician.

Warning: Do not continue using the heater with an internal leak. Water can damage electrical components and cause short circuits.

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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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