Sime Overheating Component / Electrical Overload

Water heater emits a burning smell or plastic smell during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dust burning off heat exchanger, Overheating wiring or connectors, Fan motor overheating, Blocked ventilation around unit

How to Fix / Troubleshooting

Safety: If you see smoke or strong burning smell, immediately turn off power and gas and ventilate the area.

Steps:

  • Initial use: A mild smell during first few hours of operation can be normal as oils burn off. If persistent, investigate.
  • Inspect wiring: With power off, check for discolored or melted insulation near the PCB, fan, and gas valve.
  • Clean dust: Vacuum dust from the burner area and heat exchanger to prevent burning odors.
  • Ensure ventilation: Make sure the heater has adequate clearance and that vents are not blocked.

Professional help: Any signs of melted wiring or components require immediate professional service.

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Repair Difficulty

Hard 4/5

Required Part

Internal Wiring Harness
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