Vaillant Internal Water Leak

Water heater is leaking water from the bottom of the casing

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking plate heat exchanger, Corroded primary heat exchanger, Dripping safety relief valve, Loose union or compression fitting, Cracked hydraulic block

How to Fix / Troubleshooting

Safety: Isolate power and gas. Close the cold water inlet and relieve pressure by opening a hot tap. Water may be hot.

  • Remove front cover: Carefully remove the casing and inspect for visible signs of leakage.
  • Identify source: Check around the plate heat exchanger, pump unions, safety valve discharge, and hydraulic block for wetness or staining.
  • Tighten fittings: Gently tighten any weeping compression joints. Do not overtighten plastic components.
  • Replace faulty components: If the plate or primary heat exchanger is leaking from the body, or the hydraulic block is cracked, replace the affected part with a Vaillant-approved spare.
  • Check safety valve: If the pressure relief valve is discharging, check system pressure and expansion vessel (if present). Replace the valve if it does not reseat.
  • Test for leaks: Re-pressurise and run the appliance while checking for further leakage.
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Repair Difficulty

Hard 4/5

Required Part

DHW Plate Heat Exchanger
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