Condensate Blocked
Weil-McLain
Condensate Drain Obstruction
Control indicates 'Condensate Blocked' or 'Drain Fault'; unit may shut down and display a fault.
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Possible Causes
Clogged condensate trap, Kinked or frozen condensate drain line, Improper trap installation, Debris in drain fitting
How to Fix / Troubleshooting
Safety first: Turn off power. Condensate is mildly acidic; wear gloves and eye protection when handling.
- Locate condensate trap: Find the clear or opaque plastic trap assembly at the base of the heat exchanger or flue outlet.
- Inspect for blockage: Remove the trap per the manual. Look for sludge, debris, or scale. Rinse thoroughly with clean water until flow is clear.
- Check drain tubing: Ensure the tubing from the trap to the drain is not kinked, sagging excessively, or frozen. Correct routing and provide insulation or heat tape if freezing is an issue.
- Refill trap: Before reassembling, fill the trap with clean water to restore the water seal, which prevents flue gases from escaping.
- Test operation: Restore power and run the unit. Verify that condensate flows freely to the drain during operation.
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Repair Difficulty
Easy
2/5
Required Part
Condensate Trap Assembly
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