Flue Temperature High
Weil-McLain Excessive Flue Gas Temperature

Control displays 'Flue Temp High' or similar; burner shuts down and may lock out until reset.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked heat exchanger, Restricted flue or vent, Failed flue temperature sensor, Incorrect gas input or overfiring

How to Fix / Troubleshooting

Safety first: Turn off power and gas. Hot flue surfaces can cause burns; allow time to cool. Risk of carbon monoxide exists with venting issues.

  • Inspect venting: Check the flue pipe from the water heater to the termination for obstructions, disconnections, or sagging sections that can trap condensate. Clear any visible blockage and correct improper slopes.
  • Check combustion air: Ensure combustion air openings or intake piping are not blocked. Inadequate air can cause hotter flue gases and poor combustion.
  • Examine flue temperature sensor: Locate the flue temperature sensor on the flue outlet. Inspect wiring for damage or loose connections. If the sensor is cracked or deformed, it should be replaced.
  • Do not adjust gas input yourself: Overfiring due to incorrect gas pressure or orifice size must be corrected by a qualified technician with proper instruments.
  • Reset and monitor: After clearing any obvious issues, reset the control and monitor operation. If the fault recurs, schedule professional service to inspect the heat exchanger and combustion settings.
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Repair Difficulty

Hard 4/5

Required Part

Flue Temperature Sensor
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