High Limit Open
Weil-McLain
High Temperature Safety Trip
Control indicates 'High Limit Open' or 'High Temperature Limit'; burner will not fire until the limit resets.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Failed or stuck circulator pump, Blocked heat exchanger, Faulty high limit aquastat, Incorrect system flow or closed valves
How to Fix / Troubleshooting
Safety first: Turn off power. Water and components may be very hot; allow the system to cool before touching piping or sensors.
- Check system pressure and flow: Verify that system isolation valves are open and that the circulator pump for the water heater loop is running when there is a call for heat. Listen for pump operation and feel for vibration.
- Inspect high limit control: Locate the high limit aquastat or sensor on the tank or heat exchanger. Some models have a manual reset button; press it firmly if present. If it immediately trips again, there is an overheating or flow problem.
- Bleed air from system: Air-bound piping can stop flow and cause rapid temperature rise. Use air vents or purge valves to remove trapped air from the water heater loop.
- Check for scale or blockage: If the unit is older or in a hard-water area, internal scaling can restrict flow. This typically requires professional descaling of the heat exchanger.
- Do not bypass safety: Never jumper or bypass a high limit switch. If it continues to trip, have the system inspected by a qualified technician.
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Repair Difficulty
Hard
4/5
Required Part
High Limit Aquastat
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