Weil-McLain Short Cycling

Weil-McLain water heater cycles on and off frequently with short run times, even with steady hot water demand.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Oversized boiler or water heater, Incorrect control differential settings, Faulty temperature sensor placement, Flow restriction causing rapid temperature rise

How to Fix / Troubleshooting

Safety first: Turn off power before adjusting internal controls.

  • Check temperature differential: Review the boiler or water heater control settings for differential (on/off spread). Increasing the differential slightly can reduce short cycling.
  • Verify sensor placement: Ensure tank or supply sensors are properly located and secured, not directly in the hottest spot where they see rapid swings.
  • Inspect flow: Confirm that circulators and valves allow adequate flow through the heat exchanger to prevent rapid temperature spikes.
  • Consult a professional: If the appliance is significantly oversized for the load, a technician may recommend control strategy changes or system modifications.
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Repair Difficulty

Medium 3/5

Required Part

Boiler/Water Heater Control Module
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