Weil-McLain Boiling and Scale Buildup in Heat Exchanger or Tank

Weil-McLain water heater makes rumbling, popping, or kettling noises during heating.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Lime scale on heat transfer surfaces, Trapped air pockets, Excessive firing rate, Low flow through heat exchanger

How to Fix / Troubleshooting

Safety first: Turn off power and allow the unit to cool before touching piping or opening any drains.

  • Bleed air: Use air vents or purge valves to remove trapped air from the water heater loop. Air can cause localized boiling and noise.
  • Check flow rate: Ensure circulator pumps are operating and valves are open to provide adequate flow through the heat exchanger.
  • Descale if necessary: In hard water areas, professional chemical descaling of the heat exchanger or tank coil may be required to remove lime deposits.
  • Verify firing rate: Have a technician confirm that the burner input is correctly set per Weil-McLain specifications.
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Repair Difficulty

Hard 4/5

Required Part

Heat Exchanger
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