Aquabion Gear Train Wear or Valve Obstruction

Aquabion softener is making loud clicking or grinding noises during regeneration.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn or broken gears in Aquabion control head, Debris lodged in rotor, Misaligned cam assembly, Failing valve drive motor

How to Fix / Troubleshooting

Safety first: Disconnect power and close inlet/outlet valves. Relieve pressure via a downstream tap.

  • Remove control head cover: Expose the gear train and cam assembly in the Aquabion valve.
  • Inspect gears: Look for cracked, missing, or worn gear teeth. Replace the gear kit if any damage is found.
  • Check for debris: Inspect around the rotor and valve ports for foreign objects or scale that could cause binding. Clean carefully.
  • Test motor: With the cover off and power restored briefly, observe the valve drive motor during a manual regeneration. Replace the motor if it stalls or runs erratically.

Warning: Keep fingers and tools clear of moving gears when testing with power applied.

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Repair Difficulty

Medium 3/5

Required Part

Gear Kit / Cam Assembly
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