Crystal Quest Drive motor or gear train wear

Softener emits grinding or clicking noises from the control head during regeneration.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn or stripped gears in Crystal Quest control valve, Binding piston causing motor strain, Loose drive motor mounting screws, Foreign debris in gear train

How to Fix / Troubleshooting

Safety first: Unplug the unit and bypass the softener before removing the control head cover.

  • Inspect gears: Remove the cover and observe the drive gears while manually initiating regeneration. Look for wobbling, missing teeth, or misalignment.
  • Check piston movement: If the motor stalls or labors, the piston may be binding. Rebuild with a Crystal Quest piston and seal kit.
  • Tighten mounts: Ensure the motor and gear assemblies are firmly secured to the valve body.
  • Replace motor/gear kit: If gears are damaged or noisy, replace the Crystal Quest drive motor and gear kit.
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Repair Difficulty

Hard 4/5

Required Part

Crystal Quest drive motor and gear kit
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