Hellenbrand Loss of Softening Capacity

Water remains hard at faucets even though the softener appears to run normally.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Exhausted or fouled resin bed, Incorrect hardness or capacity programming, Salt bridge preventing proper brining, Bypass valve partially open or mis-set

How to Fix / Troubleshooting

Safety first: Do not open the mineral tank while pressurized. Use test strips to confirm hardness before and after the softener.

  • Verify bypass position: Ensure the Hellenbrand bypass is fully in the “Service” position, not partially in bypass.
  • Test hardness: Use a hardness test kit on raw water and softened water. If both are similar, the softener is not exchanging hardness.
  • Check salt and brine: Confirm adequate salt in the brine tank and break any salt bridges. During a manual regeneration, observe that the brine level drops during brine draw and refills at the end.
  • Review programming: Confirm hardness, capacity, and reserve settings are correct for your water and usage. Underestimating hardness or overestimating capacity will cause early hardness breakthrough.
  • Resin condition: If the unit is older or has been exposed to iron, chlorine, or fouling, the resin may be exhausted. Consider cleaning with a resin cleaner or replacing the resin bed.
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Repair Difficulty

Medium 3/5

Required Part

Cation Resin Bed
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