Marlo Bypass Valve Wear / Seal Failure

Softener bypass valve is difficult to turn or leaks when moved between service and bypass

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn bypass seals, Mineral buildup inside bypass, Cracked bypass body, Lack of lubrication

How to Fix / Troubleshooting

Safety first: Depressurize the system by shutting off the main water and opening a faucet before removing the bypass.

Step-by-step checks:

  • 1. Exercise the bypass: Gently move the Marlo bypass between service and bypass several times to loosen minor buildup. Do not force it.
  • 2. Inspect for leaks: Observe all bypass joints and seals while slowly pressurizing the system.
  • 3. Remove and service bypass: If still stiff or leaking, remove the bypass from the valve. Disassemble according to Marlo instructions, clean internal parts, and inspect O-rings.
  • 4. Lubricate seals: Apply NSF-approved silicone grease to O-rings and sliding surfaces before reassembly.

When to replace parts: Replace the Marlo bypass valve assembly or bypass seal kit if cracks or severe wear are found.

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Repair Difficulty

Medium 3/5

Required Part

Marlo bypass valve assembly
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