Marlo Mineral Tank Structural Failure

Softener mineral tank appears to be leaking from the side wall (not from fittings or top)

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Cracked fiberglass tank, Freeze damage, Impact damage, Manufacturing defect

How to Fix / Troubleshooting

Safety first: Immediately place the softener in bypass and shut off the main water if leak is severe. Depressurize the system.

Step-by-step checks:

  • 1. Confirm leak location: Dry the tank and observe where water reappears. Ensure it is not wicking from the top or fittings.
  • 2. Inspect for visible cracks: Look for hairline cracks or bulges in the tank wall.
  • 3. Check for freeze history: Consider whether the unit was exposed to freezing temperatures, which can cause tank rupture.

When to replace parts: Do not attempt to repair a cracked pressure tank. Replace the entire Marlo mineral tank and transfer the valve and media as appropriate. This is typically a job for a professional.

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Repair Difficulty

Professional Required 5/5

Required Part

Marlo mineral tank
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