Morton Drive Motor or Gear Train Noise

Softener makes loud clicking, grinding, or humming noises during regeneration.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn or broken cam gear teeth, Failing drive motor bearings, Rotor binding against seals, Foreign object in valve head

How to Fix / Troubleshooting

Safety first: Unplug the unit before opening the valve head. Use bypass if you need to remove components.

  • Identify noise source: Start a manual regeneration and listen carefully to locate whether the noise comes from the drive motor area or the valve body.
  • Inspect cam and gears: Remove the top cover and examine the cam gear and any intermediate gears. Look for missing or worn teeth and replace the gear set if damaged.
  • Check rotor and seals: Remove the rotor and seal kit and inspect for scoring or deformation that could cause binding. Replace if worn.
  • Test motor alone: With the rotor removed, briefly power the unit and run regen to see if the motor runs smoothly. If it hums loudly or vibrates excessively, replace the drive motor.
  • Remove debris: Inspect the valve head for any foreign objects or resin beads that may have migrated into moving parts and remove them.
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Repair Difficulty

Medium 3/5

Required Part

Drive Motor and Cam Gear
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