Viessmann Valve Motor / Gear Train Wear

Softener makes grinding or clicking noises from the valve head during operation

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn motor gears, Debris in gear train, Misaligned cam, Failing valve motor

How to Fix / Troubleshooting

Safety first: Disconnect power before removing the valve head cover.

  • Remove cover: Take off the plastic cover over the valve head to expose the motor and gears.
  • Inspect gears: Look for worn, missing, or damaged teeth on the plastic gears. Check for debris lodged between gears.
  • Check cam alignment: Ensure the cam is properly seated on the shaft and not wobbling.
  • Lubrication: If recommended by Viessmann, apply a small amount of approved lubricant to the gears. Do not use unapproved greases.
  • Replace motor/gear assembly: If grinding persists or gears are damaged, replace the Viessmann valve motor and gear assembly.
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Repair Difficulty

Medium 3/5

Required Part

Viessmann Valve Motor and Gear Assembly
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