Viessmann Regeneration Not Completing

Softener stuck in regeneration; continues cycling water to drain for many hours

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Valve motor not reaching end position, Position sensor not signaling completion, Control board timing error, Internal mechanical jam

How to Fix / Troubleshooting

Safety first: Place the softener in bypass to restore water service, then disconnect power before opening the valve head.

  • Attempt manual advance: With power restored, try to manually advance the cycle using the control panel. If it will not advance, suspect a mechanical or sensor issue.
  • Inspect motor and cam: Remove the valve head cover and check that the motor and cam move freely. Look for broken gears or obstructions.
  • Check position sensor: Ensure the sensor is correctly aligned and connected. Replace if it does not change state as the cam rotates.
  • Examine internal parts: Disassemble the valve head and inspect pistons and seals for damage or debris that could prevent full travel.
  • Replace faulty components: Install a new Viessmann valve motor assembly or seal kit as needed. If the problem persists, the control board may be at fault.
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Repair Difficulty

Hard 4/5

Required Part

Viessmann Control Valve Head Assembly
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