Buderus Heat Exchanger Kettling / Local Boiling

Boiler makes loud banging or knocking noises (kettling) during operation

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale buildup in primary heat exchanger, Sludge in system water, Low flow rate through boiler, Incorrect pump setting

How to Fix / Troubleshooting

Safety: Turn off the boiler if noises are severe. Overheating can damage components.

  • 1. Check system pressure and bleed: Ensure correct pressure and remove air from radiators and boiler.
  • 2. Increase pump speed: If the Buderus pump has adjustable speed, set it to a higher setting to improve flow.
  • 3. System cleaning: A technician should perform a chemical flush of the heating system and fit a magnetic filter if sludge is present.
  • 4. Descale heat exchanger: On heavily scaled systems, the primary heat exchanger may need to be chemically descaled or replaced.
  • 5. Water treatment: After cleaning, add appropriate inhibitor to prevent future scale and corrosion.
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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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