Calphalon Overfill / Volume Control Failure

Carafe overfills beyond the selected cup level, risking overflow.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Flow meter not detecting flow, Control board not stopping pump, Stuck brew relay, Incorrect user settings

How to Fix / Troubleshooting

Safety first: Stay near the coffee maker during brewing if overfill has occurred to prevent spills and burns.

  • Confirm settings: Double-check the selected cup size and any strong-brew settings that may alter volume.
  • Observe brew end: Watch whether the pump continues running after the carafe is full. If so, unplug the unit to stop the cycle.
  • Descale: Run a descale cycle; sometimes restoring proper flow helps the flow meter read correctly.
  • If overfill repeats: The flow meter or control board brew logic may be faulty. Do not leave the unit unattended while brewing until repaired.
  • Professional service: Have a technician test and replace the flow meter or control board as needed.
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Repair Difficulty

Hard 4/5

Required Part

Main Control Board
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