Eureka Overheating Motor or Brushroll

Vacuum emits a burning smell or hot plastic odor during or after use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Brushroll jam causing belt slip, Clogged filters causing motor strain, Failing motor windings, Electrical short on PCB

How to Fix / Troubleshooting

Safety first: Immediately turn OFF the vacuum, remove the battery, and allow it to cool. Do not continue using it until the cause is found.

Steps to try:

  • Inspect brushroll and belt: Remove the nozzle bottom plate. Check for melted belt rubber or scorched plastic around the brushroll. Replace the belt and clear any jams.
  • Clean filters and airflow path: Ensure all filters are clean and the air path is unobstructed to reduce motor load.
  • Check for discoloration: Open the main body (if comfortable) and inspect the motor and PCB for burnt spots or melted insulation.
  • Do not ignore persistent smell: If the burning odor returns quickly after cleaning, discontinue use and replace the motor assembly or seek professional service.
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Repair Difficulty

Hard 4/5

Required Part

Brushroll Belt
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