Hoover H-Free Overheating Motor or Brush Bar

Vacuum smells of burning or hot plastic during or after use

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Brush bar jam causing belt or motor to overheat, Blocked filters causing motor strain, Failing main motor windings

How to Fix / Troubleshooting

Safety: Stop using the vacuum immediately, switch OFF, and remove the battery. Allow the unit to cool completely.

  • Inspect brush bar: Remove the floorhead and brush bar. Clear all hair and debris. Check for melted plastic or discoloration.
  • Clean filters and check airflow: Ensure pre- and post-motor filters are clean and dry. Check for blockages in wand and bin inlet.
  • Test briefly: After cooling and cleaning, run the vacuum for a short period and monitor for smell.
  • Service if smell persists: If the burning smell returns quickly, the main motor or brush motor is likely damaged and should be replaced by a technician.
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Repair Difficulty

Medium 3/5

Required Part

Hoover H-Free Motorised Floorhead
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