Philips Brush Roll / Nozzle Gear Damage

Motorized floor nozzle makes rattling or grinding noise, but handheld unit is quiet

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Possible Causes

Worn brush roll bearings, Broken gear inside motorized nozzle, Debris caught in brush end caps, Cracked brush roll

How to Fix / Troubleshooting

Safety first: Turn OFF the vacuum and detach the motorized nozzle before working on it.

  • Step 1 – Remove brush roll: Open the nozzle cover and take out the brush roll.
  • Step 2 – Clean and inspect: Remove hair and debris from the brush and end caps. Spin the end caps by hand; they should rotate smoothly.
  • Step 3 – Check for damage: Look for cracks in the brush roll and listen for grinding when turning it.
  • Step 4 – Inspect nozzle gears: If accessible, check the gear area near the brush motor for broken teeth or debris.
  • Step 5 – Replace parts: Replace the brush roll if bearings are worn. If internal gears are damaged, replace the entire motorized nozzle assembly.
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Repair Difficulty

Easy 2/5

Required Part

Brush Roll Assembly
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