Tower Overheating Brush Motor or Belt Area

Vacuum emits a hot or burning plastic smell from the floorhead only.

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Possible Causes

Brush bar jammed by hair, Worn brush bar bearings, Failing brush motor, Debris trapped near motor vents in floorhead

How to Fix / Troubleshooting

Safety first: Turn off the vacuum, remove the battery, and allow the floorhead to cool before touching it.

  • Step 1 – Remove brush bar: Take out the brush bar and clear all obstructions.
  • Step 2 – Check bearings and end caps: If the ends of the brush bar are melted or discoloured, replace the Tower brush bar.
  • Step 3 – Inspect motor area: Look for melted plastic or scorch marks near the brush motor. If present, replace the Tower motorised floorhead assembly.
  • Step 4 – Prevent recurrence: Regularly clean the brush bar to avoid jams that overheat the motor.
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Repair Difficulty

Easy 2/5

Required Part

Tower Motorised Floorhead Assembly
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