BougeRV Overheating Component / Electrical Failure

Charger emits a burning smell or visible smoke during or shortly after starting a charge.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Shorted power module, Loose high-current connection, Failed MOV or surge component, Internal arcing at terminal block

How to Fix / Troubleshooting

Immediate danger: Turn off the breaker or unplug the charger immediately. Do not continue to use the unit.

  • Step 1 – Disconnect and ventilate: Ensure power is off and allow the charger to cool and ventilate any smoke.
  • Step 2 – Open and inspect: Once cool, open the BougeRV charger and look for charred components, melted plastic, or soot trails.
  • Step 3 – Identify failed part: Common failure points include the power module, input terminal block, and surge protection components.
  • Step 4 – Replace damaged assemblies: Replace any burned BougeRV power module, input terminal block, or surge protection module. If PCB traces are damaged, the entire main board must be replaced.
  • Step 5 – Professional inspection: Due to the severity, have a qualified technician verify the repair and overall safety before returning the charger to service.
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Repair Difficulty

Professional Required 5/5

Required Part

BougeRV Power Module
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