BougeRV Mechanical Wear or Deformation of Connector

Charger handle does not latch securely into the vehicle inlet or is difficult to insert/remove.

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Possible Causes

Worn latch mechanism in J1772 handle, Deformed plastic from overheating, Debris in latch or on pins, Misalignment from impact

How to Fix / Troubleshooting

Note: Forcing the connector can damage the vehicle inlet.

  • Step 1 – Inspect latch: Check that the latch on the BougeRV J1772 handle moves freely and returns under spring tension.
  • Step 2 – Clean connector: Remove dirt and debris from the handle and vehicle inlet with a soft brush and electrical contact cleaner.
  • Step 3 – Check for deformation: Look for melted or warped plastic around the pins or latch. If present, replace the BougeRV J1772 handle / cable assembly.
  • Step 4 – Verify alignment: Ensure the charger cable is not pulling sideways on the handle when plugged in; use a holster or support if needed.
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Repair Difficulty

Easy 2/5

Required Part

BougeRV J1772 Handle and Cable Assembly
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