BougeRV Water Ingress / Seal Failure

Water or condensation visible inside the charger housing or behind the display window.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Damaged or improperly seated front gasket, Cracked housing, Cable gland not tightened, Installation in non-rated outdoor exposure

How to Fix / Troubleshooting

Shock hazard: Disconnect power immediately if water is present inside the charger.

  • Step 1 – Power down and dry: Turn off the breaker and open the charger. Carefully dry visible water with a lint-free cloth and allow the unit to air dry for at least 24 hours.
  • Step 2 – Inspect seals: Check the front cover gasket, display window seal, and cable gland for cracks, gaps, or misalignment.
  • Step 3 – Replace seals: Replace any damaged BougeRV front cover gasket or cable gland. Ensure all screws are tightened evenly to compress seals.
  • Step 4 – Check for corrosion: Inspect the PCB and connectors for corrosion. Light corrosion can sometimes be cleaned with isopropyl alcohol; severe corrosion may require board replacement.
  • Step 5 – Reassess installation: If the charger is exposed to direct rain or spray beyond its rating, consider adding a protective hood or relocating it.
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Repair Difficulty

Hard 4/5

Required Part

BougeRV Front Cover Gasket and Cable Gland
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