Emporia
Stray Voltage / Grounding Issue
User receives mild shock or tingling when touching the vehicle or charger during or after charging.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Improper or missing equipment ground, Bonding issue between charger and service ground, Leakage current due to insulation damage, Faulty GFCI detection
How to Fix / Troubleshooting
Critical safety warning: Stop using the charger immediately. Turn off the breaker. Do not touch the charger or vehicle until a qualified electrician has inspected the system.
- Verify grounding (electrician): Confirm that the Emporia charger’s ground conductor is properly connected at both the charger terminal block and the service panel ground bar.
- Inspect for insulation damage: Check the J1772 cable and internal wiring for cuts, abrasions, or melted insulation.
- Test GFCI function: The charger’s internal GFCI should trip under leakage conditions. If it does not, the control board may be defective.
- Correct any wiring errors: Ensure there is no shared neutral/ground misuse and that the circuit is wired per Emporia’s installation manual.
- Replace damaged components: If leakage is traced to the cable or internal wiring, replace the affected parts. If GFCI circuitry is faulty, replace the control board.
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Repair Difficulty
Professional Required
5/5
Required Part
Ground Terminal Block and Control Board
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