Emporia Intermittent Communication / Compatibility Issue

Vehicle reports 'Charging station error' or 'Unable to charge' but charger shows ready; no error code displayed.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Marginal pilot signal amplitude, Slightly bent or oxidized pins in J1772 connector, Vehicle firmware sensitivity, Loose internal signal wiring

How to Fix / Troubleshooting

Safety: Turn off power at the breaker before handling internal wiring.

  • Clean connector: Use a dry, soft brush or compressed air to clean the J1772 pins. Do not use solvents or lubricants.
  • Inspect pins: Check for slightly bent or recessed pins on both the handle and vehicle inlet. Minor misalignment can cause poor contact.
  • Firm insertion: Plug the handle into the vehicle firmly until it clicks. Hold it in place for a few seconds to see if the vehicle begins charging.
  • Test with another EV: If another vehicle charges normally, the issue may be with the original vehicle’s onboard charger or firmware.
  • Internal check (qualified person): With power off, verify that the pilot and proximity wires are secure on the control board connector.
  • If symptoms persist across vehicles: The pilot driver or sensing circuit on the control board may be marginal and require board replacement.
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Repair Difficulty

Medium 3/5

Required Part

J1772 Charge Handle and Cable Assembly
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