Heidelberg Front Panel Keypad / Button Failure

Charger’s front panel buttons (start/stop, mode) do not respond or require excessive force, but LEDs still work.

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Possible Causes

Worn mechanical buttons, Moisture ingress into keypad, Broken ribbon cable to main board, Stuck button causing continuous press state

How to Fix / Troubleshooting

Safety first: Isolate mains before removing the front panel.

  • 1. Check for stuck buttons:
    • Press each button several times to see if it returns freely.
  • 2. Inspect front panel:
    • Remove the front cover and examine the keypad PCB or membrane.
    • Look for signs of moisture or corrosion.
  • 3. Reseat ribbon cable:
    • Disconnect and reconnect the ribbon cable between the keypad and main board.
  • 4. Dry and clean:
    • If moisture is present, dry the area thoroughly and clean contacts with appropriate cleaner.
  • 5. Replace keypad:
    • If buttons remain unresponsive, replace the front panel keypad assembly.
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Repair Difficulty

Easy 2/5

Required Part

Front Panel Keypad Assembly
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