Leviton Aged or UV-Damaged Charge Cable

Charger’s cable insulation is cracked, stiff, or discolored, especially near the handle or strain relief.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Prolonged sun exposure, Repeated flexing in cold temperatures, Chemical exposure, Manufacturing aging over time

How to Fix / Troubleshooting

Safety first: Do not use a cable with cracked or damaged insulation. Turn OFF power at the breaker before handling the cable near the EVSE housing.

Steps:

  • 1. Inspect entire length: Look for cracks, splits, or exposed conductors along the cable.
  • 2. Check strain reliefs: Ensure the cable is not pulling out of the EVSE housing or handle.
  • 3. Replace cable assembly: Order the correct Leviton replacement cable and J1772 connector assembly and have it installed by a qualified technician.
  • 4. Improve storage: Store the cable on the provided holster and avoid leaving it on the ground or under tension.
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Repair Difficulty

Medium 3/5

Required Part

Leviton EVSE Charge Cable and J1772 Connector Assembly
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