Megear Compromised Enclosure / Mechanical Damage

Charger enclosure is cracked, warped, or physically damaged, but it still appears to function.

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Possible Causes

Impact from vehicle or tools, UV degradation of plastic over time, Over-tightened mounting screws, Heat warping from internal overheating

How to Fix / Troubleshooting

Safety first: Physical damage can compromise insulation and weather sealing. Do not ignore cracks in an outdoor installation.

  • 1. Assess damage:
    • Check whether cracks expose internal components or wiring.
    • Look for gaps around cable entry and mounting points.
  • 2. Temporary protection:
    • If minor and indoors, you may temporarily shield the unit from dust, but avoid sealing vents.
  • 3. Replace housing:
    • For significant cracks or any outdoor unit, replace the enclosure or entire charger to maintain the IP rating and safety.

Do not operate a severely damaged enclosure, especially in wet environments.

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Repair Difficulty

Easy 2/5

Required Part

Megear Outer Enclosure
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