Megear
Mechanical Latch / Proximity Switch Misalignment
Charger’s J1772 connector will not latch securely into the vehicle inlet or frequently pops out.
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Possible Causes
Worn or broken latch mechanism on J1772 handle, Debris in latch area, Deformed connector shell from impact, Misaligned proximity switch actuator
How to Fix / Troubleshooting
Safety first: A connector that does not latch properly can lead to arcing and intermittent charging. Do not force the connector.
- 1. Clean latch area:
- Inspect the latch and surrounding area for dirt, ice, or debris.
- Clean with a soft brush; do not use lubricants that can attract dirt.
- 2. Check for damage:
- Look for cracks in the handle or bent latch components.
- If damaged, replace the J1772 handle or entire cable assembly.
- 3. Test fit:
- Insert the connector into the vehicle inlet and confirm a positive click and secure hold.
Persistent latch issues require replacement of the connector assembly to maintain safe operation.
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Repair Difficulty
Easy
2/5
Required Part
Megear J1772 Connector Handle
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