OpenEVSE General Charge Enable Failure

EVSE powers on and shows READY, but vehicle will not start charging; EV reports 'Charging Station Error' or 'Check EVSE'.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Pilot signal out of spec, Stuck or failed contactor, Incorrect maximum current setting incompatible with vehicle, Faulty J1772 handle or pins

How to Fix / Troubleshooting

Safety first: Do not attempt to force charging by bypassing safety circuits.

  • Step 1 – Try another EV: If possible, connect a different vehicle to determine whether the issue is EVSE-side or vehicle-side.
  • Step 2 – Inspect J1772 connector: Check for bent, recessed, or burned pins. Clean light oxidation with contact cleaner. Replace the cable if pins are damaged.
  • Step 3 – Listen for contactor: When plugging in and starting a charge, listen for the contactor click. No click suggests a relay drive issue; repeated clicking with no charge suggests a pilot or vehicle handshake problem.
  • Step 4 – Check settings: Verify that the pilot current setting is not set extremely low (e.g., 6 A) and that any schedule or access control features are not blocking charging.
  • Step 5 – Inspect internal wiring: With power OFF, confirm that the output from the contactor is correctly wired to the J1772 cable and that no connections are loose.
Advertisements

Repair Difficulty

Medium 3/5

Required Part

J1772 Charge Cable Assembly
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements