Pod Point Overheating Cable / High Resistance Connection

Tethered charging cable becomes very warm or hot during charging, especially near the plug or where it enters the charger

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Undersized or damaged tethered cable, Loose crimp or terminal at cable entry, Worn or contaminated contacts in Type 2 plug, Continuous operation at maximum current in high ambient temperature

How to Fix / Troubleshooting

Safety: Overheating cables can lead to fire. Stop using the charger if the cable is excessively hot to touch.

  • Step 1 – Stop charging: Unplug the vehicle and switch off the charger at the isolator/consumer unit.
  • Step 2 – Inspect cable and plug: Look for discoloration, softening, or deformation of the cable sheath or plug body.
  • Step 3 – Reduce current (temporary): If supported, reduce the maximum charge current in the Pod Point app and monitor temperature closely, but plan for a permanent fix.
  • Step 4 – Technician inspection: A technician should check terminal tightness inside the charger, inspect the strain relief, and test contact resistance at the plug.
  • Step 5 – Replace cable assembly: If any overheating damage is found, replace the entire tethered cable assembly with a Pod Point‑approved part.
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Repair Difficulty

Hard 4/5

Required Part

Tethered Type 2 Cable Assembly
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