Pod Point
Mechanical Connector Wear / Misalignment
Type 2 plug is difficult to insert or remove from the vehicle inlet, requires excessive force
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Possible Causes
Deformed plug housing from impact, Dirt or debris in plug or vehicle inlet, Worn latch mechanism, Misaligned mounting of socket (for socketed units)
How to Fix / Troubleshooting
Safety: Forcing the plug can damage both the charger and vehicle inlet.
- Step 1 – Visual inspection: Check the plug and vehicle inlet for obvious damage, bent pins, or foreign objects.
- Step 2 – Clean gently: Use a dry, soft brush or cloth to remove dust and debris. Do not use lubricants or sprays on electrical contacts.
- Step 3 – Check latch operation: Ensure the latch moves freely and is not obstructed.
- Step 4 – Test with another EV (if possible): This helps determine whether the issue is with the plug or the vehicle inlet.
- Step 5 – Replace plug/cable: If the plug remains difficult to use or shows signs of deformation, have a technician replace the tethered cable assembly or socket.
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Repair Difficulty
Easy
2/5
Required Part
Tethered Type 2 Cable Assembly
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