Rivian
Overheating / Thermal Damage
Burning smell or visible discoloration around the Rivian charger or its wiring
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Loose high-current connections, Undersized conductors, Failing contactor or terminal block, Prolonged operation above rated current
How to Fix / Troubleshooting
Safety first: Immediately turn OFF the breaker and do not use the charger until inspected.
- Step 1 – Visual inspection: With power OFF and cover removed, look for browned insulation, melted plastic, or charred areas on the terminal block, contactor, and cable entry.
- Step 2 – Check torque: Retorque all accessible lugs to manufacturer specs after allowing components to cool.
- Step 3 – Replace damaged parts: Any discolored or deformed components (terminal block, contactor, cable) should be replaced, not reused.
Because thermal damage can compromise safety, have a qualified electrician or EVSE technician evaluate the entire installation.
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Repair Difficulty
Professional Required
5/5
Required Part
Rivian Wall Charger Power Input Terminal Block
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