Splitvolt Charger Enclosure Overheating

Splitvolt EV charger enclosure feels very hot to the touch during or after charging.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Insufficient ventilation around unit, High ambient temperature, Internal fan failure (if equipped), Oversized current setting for environment

How to Fix / Troubleshooting

Safety first: If the housing is too hot to touch or shows signs of warping, turn off power and discontinue use.

  • Improve airflow: Ensure the charger is not covered or installed in a confined space. Provide several inches of clearance on all sides.
  • Check ambient conditions: Avoid charging during the hottest part of the day in unventilated garages. Consider adding a fan or ventilation.
  • Reduce current: Lower the charger’s output current setting to reduce internal heat generation.
  • Listen for fan (if present): If your model has a cooling fan and you do not hear it running under load, the fan may have failed and should be replaced by a technician.
  • Persistent overheating: Internal components may be failing; have the charger inspected or replaced.
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Repair Difficulty

Medium 3/5

Required Part

Internal Cooling Fan
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