Splitvolt Abnormal Acoustic Noise from Relays or Power Electronics

Splitvolt EV charger makes loud clicking, buzzing, or humming noises during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Chattering main relay due to unstable control signal, Loose mounting hardware vibrating, Failing transformer or inductor, AC line noise causing relay cycling

How to Fix / Troubleshooting

Safety first: Unusual noises can indicate arcing or failing components. Turn off power if you suspect arcing.

  • Identify noise source: Listen carefully to determine if the sound is a single click at start (normal) or continuous clicking/buzzing (abnormal).
  • Check mounting: Ensure the Splitvolt charger is firmly mounted to a solid surface. Tighten mounting screws if loose.
  • Observe operation: If the charger repeatedly starts and stops with each click, discontinue use and turn off power.
  • Professional inspection: Chattering relays or buzzing transformers indicate internal faults that require technician diagnosis and possible relay or board replacement.
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Repair Difficulty

Hard 4/5

Required Part

Main Power Relay / Transformer
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