Zencar Mechanical Vibration / Loose Mounting

Charger enclosure vibrates or rattles when the contactor pulls in or during charging.

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Possible Causes

Loose wall mounting screws, Loose internal component brackets, Vibrating contactor, Cable strain pulling on housing

How to Fix / Troubleshooting

Safety first: Turn off power before tightening internal components.

  • Check wall mounting: Ensure all mounting screws are tight and anchored into solid structure per Zencar installation guide.
  • Inspect internal brackets: With power OFF, tighten screws securing the main power contactor, power supply, and terminal blocks.
  • Secure cables: Use cable ties or clamps to prevent heavy cables from pulling on the housing or components.
  • Test after tightening: Restore power and start a charge to confirm vibration is reduced.
  • If vibration persists from contactor: Consider replacing the main power contactor if it appears mechanically worn.
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Repair Difficulty

Easy 2/5

Required Part

Main Power Contactor
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